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Backfilling in mines and draining pools with KOS high density solids pumps

December 1994. Not only in the European mining industry are high production costs forcing those running mines to take extensively mechanized measures. The following report from Morocco describes the use of double piston high density solids pumps for backfilling waste and waste sludges as well as for conveying highly abrasive pit sludgesDOWNLOAD ARTICLE
Site Report
TS 2033
Year
1994
Country
Morocco
Machine
KOS 2180, KOS 1040
Waste water treatment plant Hangzhou, China

In 2002, Putzmeister supplied the first sludge processing plant to one of the largest waste water treatment plants in Hangzhou in the Zehijang province. The dewatered sewage sludge from several belt presses is combined and conveyed to four storage silos using two high density solids pumps. The sludge is then loaded from these silos onto trucks and taken to landfill sites, as before. Now the dewatering capacity is greater and more belt presses have been installed.DOWNLOAD ARTICLE
Site Report
IP 3627 GB
Year
2006
Country
China
Machine
High-rise pumping at the Burj Dubai at over 400 bar delivery pressure

With several Putzmeister high performance concrete pumps, a sophisticated delivery line system, nonballasted stationary booms and demanding concrete mixtures, the carcass of the Burj Dubai is currently under construction. The constructor, Emaar Properties (UAE), has commissioned a consortium managed by Samsung (Korea) together with BeSix (Belgium) and Arabtec (UAE) with carrying out the construction works on the prestigious high-rise project.
Turner Construction (USA) is responsible for the project management. The building with a final hight of approx. 800 m, will be the
highest building in the world. It has not only fascinated international experts since the start of construction (excavation in August 2004), but also a wide public.
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Site Report
3893
Year
2007
Country
Dubai
Machine
BSA 14000 HP D
Feeding chamber filter presses using HSP valve pumps at the Augsburg waste water treatment plant

The Augsburg sewage treatment plant is designed to cope with 800,000 residents, including a population equivalent of approx. 450,000 from industry and business, and has an average daily influx of 150,000 m³ of waste water. In the drive to use the most up-to-date technology in sludge treatment, in 2003, 2005 and 2006, Putzmeister type HSP 1470 valve pumps, offering a charging pressure of 3 MPa (435 psi), were installed to feed three high-pressure chamber filter presses.DOWNLOAD ARTICLE
Site Report
IP 3923 GB
Year
2007
Country
Germany
Machine
HSP
PM-Elephant keeps time with the construction of the Aichtal bridge

The longest bridge to be constructed by the "launching method" built out of concrete (grading curve A) pumped by a PM-Elephant pump.DOWNLOAD ARTICLE
Site Report
797
Year
1982
Country
Germany
Machine
M 25
High-rise concrete pumping to 532 m - New world record for PM

RIVA DEL GARDA power station - 2nd June 1994: The pumped storage power station built in 1929 at Riva del Garda has an output of 76 MW and is fitted with three turbines and a water pump for filling the night-time storage located further up the mountain with water from Lake Garda.DOWNLOAD ARTICLE
Site Report
TS 1962
Year
1994
Country
Italy
Machine
BSA 2100 HE
Two High Density Solids Pumps replace 43 centrifugal pumps

Two HSP 3080 convey sludges containing sand from a depth of 1,250 metre to the surface The following report shows an interesting solution on how to mechanise the cleaning of settlement lagoons in coal mines and drain off the sludge collected there. This is a well known problem in the mining industry all over the world and in many collieries still results in unnecessarily high costs.DOWNLOAD ARTICLE
Site Report
TS 1950
Year
1993
Country
France
Machine
HSP 3080, HA 320
Use of Putzmeister High-density Solids Pumps to Extinguish Fires in Subsurface Coal Deposits

The Kosovan open-cast coal pits of Mirash and Bardh produce 97 % of the raw materials for generating power in the province of Pristina, and these brown coal deposits are slowly diminishing. At an annual output of approximately 6.5 million tonnes, the areas currently being mined will probably be out of coal by 2011. Subsurface fires are further reducing the coal deposits, and so a mobile Putzmeister mixing and pumping plant has been utilised to fight against this problem.DOWNLOAD ARTICLE
Site Report
3936
Year
2007
Country
Kosovo
Machine
BSM 1000 E
Putzmeister-High Density Solids Pumps feed rotary kiln with hazardous waste

Putzmeister EKO 14100 for media containing high percentage of foreign bodies. In France PEC Tredi operates four plants for incinerating hazardous waste with an annual
capacity of 175,000 tons. The largest plant situated in Salaise-Sur-Sanne, 50 km south of Lyon has a capacity of 100,000 tons.
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Site Report
IP 1806
Year
1991
Country
France
Machine
EKO 14100, HA 78
432 m highrise concrete pumping in "Estangente-Sallente"

With 432 m pumping height the old Putzmeister world record of 340 m set in 1978 in the Gotthard Tunnel was exceeded by nearly 100 m. In the meantime Putzmeister concrete pumps have achieved over 300 m at several sites. The machine technique first applied in 1977 during Frankfurt world record has proven itself again and again. Lon stroke pumps with the largest possible stroke volume have proven to be very reliable and economical. Fewer piston change-overs at 80-100 bar delivery pressure reduce the wear on all parts, especially on delivery line fixtures. Up to now Putzmeisters’ highest achievements have not yet been beaten.DOWNLOAD ARTICLE
Site Report
BP 969
Year
1985
Country
Spain
Machine
BSA 2105 D
Stationary concrete placing boom MXR 32-4 T integrated in a slip form

The Salzburger Gleitbau GmbH used an interesting method for the construction of the Brown Coal Power Station at Lippendorf to “pull up” the two staircase towers and the installation shafts at the same time. The concept made up of slip form shell, temporary bridge and separate concrete placing boom considerably reduces the amount of cranes, freight elevators and personnel. The stationary Putzmeister placing boom MXR 32 took over a “central role” here – in more than one meaning!DOWNLOAD ARTICLE
Site Report
2606-1
Year
2007
Country
Germany
Machine
MXR 32-4 T
310 Metre Concrete Pumping World Record Set at Frankfurt PostOffice Tower

One decisive measure of a concrete pump is its ability to meet the demands of high-rise concrete placing, an exemplary demonstration of which was given by a PUTZMEISTER Elephant concrete pump when it wellsurpassed all existing records at the Post Office Tower in Frankfurt. The performance given by the PM Elephant trunk transfer tube and superior oil-hydraulic system has now convinced the few remaining sceptics of the extraordinary capabilities of these pumps.DOWNLOAD ARTICLE
Site Report
BP 365
Year
1977
Country
Germany
Machine
BRS 2104 E
Professional Concrete Logistics at the Torre Agbar

With an investment volume of approximately 133 million €, the Water Supply Works of Barcelona are having their new Administration Building “Torre Abgar” built. The building of the high-rise tower is at present the most spectacular construction project in the City. It is scheduled to be completed by the end of 2003. With its 35 storeys above ground and four below ground, this sophisticated office construction will then have reached a height of 142 m. The general contractor warded the contract is DRAGADOS Y CONSTRUCCIONES. The Pump Service CABALLER, as subcontractor, is making the complete infrastructure available for the conveying and placing of the concrete.DOWNLOAD ARTICLE
Site Report
3515-1
Year
2002
Country
Spain
Maschine
BSA 2110 H-D and MX 28-Z
Singapore extends express line network

The main island of Singapore is about 42 kilometres from east to west and 23 kilometres from north to south.

The MRT system (Mass Rapid Transit System) now covers 48 stations (stretching over 83 km) and three depots. The extension of the line network concerns both the North East Line and the Changi Airport line. 90 % of the 40 km long North East Line with 16 stations passes through tunnels.On completion, this line will connect the business centre in the South of Singapore around the World Trade centre to the residential areas of Hougang, Sengkang and Punggol, new towns in the North East of the densely populated Island Republic.

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Site Report
3293-1
Year
2002
Country
Singapore
Machine
BSA 2110 HP-D
Dubai's Towering Twins Topped Out Six Months Ahead Of Schedule

Two of the worlds’ most powerful concrete pumps together with distribution booms and unique climbing equipment played a major role in the construction of the EmiratesTowers in Dubai / UAE.

Dubai's twin Emirates Towers, one of which is the tallest building in the Middle East and Europe and the 10th tallest in the world, have been topped out a remarkable six months ahead of schedule.

The office block soars 350 metres, while its sister tower is the world's third tallest hotel, at 305 metres. This spectacular pair of triangular shaped sky-scrapers are the third tallest set of towers on the planet.

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Site Report
3086-1
Year
1998
Country
UAE
Machine
MXR 32-4 T
Two stationary booms for the bridge construction

The new ICE high-speed railway line between Frankfurt and Cologne requires the construction of numerous tunnels and bridges. The crossing of the River Lahn is one of the most spectacular bridge projects ever. Stationary Putzmeister placing booms are at the fore here for the work on the bridge superstructure – almost 50 m above the Lahn Valley.DOWNLOAD ARTICLE
Site Report
MT 3214
Year
2000
Country
Germany
Machine
MXR 24, MXR 32
Zwei Stationärmaste beim Brückenbau

The new ICE high-speed railway line between Frankfurt and Cologne requires the construction of numerous tunnels and bridges. The crossing of the River Lahn is one of the most spectacular bridge Projects ever. Stationary Putzmeister placing booms are at the fore here for the work on the bridge superstructure – almost 50 m above the Lahn Valley.
The ICE new line construction does not just connect the economic centres of the Rhine/Main and Rhine/ Ruhr but also counts as an
important section in the European high-speed network. The new line crosses the Lahn Valley at Limburg. The 438 m long bridge
construction is one of the 18 large valley bridges over the course of the high-speed line.
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Site Report
MT 3214
Year
2000
Land
Deutschland
Machine
MXR 24, MXR 32
New world record over 2015 m in long-distance concrete conveying

The previous world record in longdistance concrete conveying has been beaten by 195 m by a Putzmeister concrete pump of type BSA 14000 HP-D - the new record is 2015 m! This new best performance was set up by the French concrete pump service TRANSBETON whilst carrying out refurbishing work in an hydraulic water gallery in Haut Doubs at Le Refrain construction site near the Swiss border.DOWNLOAD ARTICLE
Site Report
2476-2
Year
1997
Country
1997
Machine
BSA 14000 HP-D and BSA 2109 HP-D
Stationary boom – playing a central role in the building of the Millennium Tower in Vienna

In a record time of just 8 months a 50-storey office tower 202 m high was built at the Handelskai (‘Commercial Wharf’) in Vienna.

In order to finish the carcass of this millennial construction on time it was necessary not only to use the very latest formwork techniques combined with pumped concrete but also to place the concrete using a modern concrete placing boom.

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Site Report
2998-1
Year
1998
Country
Austria
Machine
BSA 2110 H-E and MXR 28 T
Putzmeister High Tech for clean coal technology

In 1989, Putzmeister supplied the Värtan heating and power station in Stockholm with 17 high density solids pumps of the KOS series as well as 1,050 m stainless steel conveying line with Putzmeister ZX flange systems. Among these pumps were 3 KOS 2180 which are the world’s largest oil-hydraulically driven high density solids pumps for the transport of coal from the coal preparation plant to the power station – over a distance of 350 m and a difference in height of 50 m. 14 KOS 1070 pumps were also needed for the charging of the coal into the pressure-charged incinerators. The three pipelines (cross-section 200 mm, stainless steel) which run parallel from the coal preparation plant in the harbour to the power station, were supplied turn-key plus assembly. In spring 1991, the commissioning of the heating and power station was completed on schedule. Until then each of the Putzmeister pumps had worked for up to 4,000 operating hours.DOWNLOAD ARTICLE
Site Report
1544-3
Year
1989
Country
Sweden
Machine
KOS 1070 HA 30, KOS 2180 HA 90 and ZX 200
Chernobyl 1986 - Where high performance is needed, Putzmeister is there.

100.000 cubic yards of concrete pumped through the first 52 metre boon – in three months – trouble free!  This is the report from “Minenergo” – the Soviet Ministry for Power Plant Construction. In total, approx. 400.000 cubic yards were pumped to protect the damaged reactor block 4. Now along with its records for longest distance and highest elevation, Putzmeister may have established another record for volume pumping. DOWNLOAD ARTICLE
Site Report
BP 1148
Year
1986
Country
Russia
Machine
BP 52-4
Long-stroke concrete pumps 5 day non-stop operation

To improve the supply of drinking water for the 18 million inhabitants of New York, an approximately 100 km (62 mile) long drinking water gallery system is being built at present 165 m (550 ft) below the city. The management of works
used 2 long-stroke Putzmeister concrete pumps of the BSA 2110 HD-E series on one section to concrete the tunnel formwork. In addition two large Putzmeister Jumbo concrete mixer troughs have been installed. These served as in-line mixers and “buffer” for the concrete that is supplied batchwise and this makes continuous placing of concrete possible in a 3-shift operation, 5 days a week, “nonstop”.
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Site Report
2788-2
Year
1997
Country
USA
Machine
BSA 2110 HD-E
Oeresund Dänemark

Øresund tunnel construction site relies on complete service and equipment from Putzmeister when it comes to concretingDOWNLOAD ARTICLE
Site Report
TS 2595
Year
1998
Land
Dänemark
Machine
BSA 2109 HD, BSA 2110 HE, JT 10000, BRF 43.12
 

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